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Prerequisites

Before beginning Day 1, download all required images and install workstation tooling. If you're building an air-gapped enclave, this is the last opportunity to pull anything from the internet.

Request Carbide License

Contact your Rancher Government Solutions team to discuss your goals and to request your Carbide Key. Typically this discussion will include timelines, KPIs and success criteria, etc..

OS Images

ImageVersionUse
openSUSE Leap 15.5 ISO15.5nuc-00 admin host OS
Harvester ISOv1.7.1Harvester nodes (nuc-01/02/03)

Download locations:

Verify checksums after downloading. Both projects publish SHA256 sums alongside their ISOs.

sha256sum -c CHECKSUM

Workstation Tools

Install these on your laptop/workstation (not on any NUC):

Required

ToolVersionInstall
kubectl≥ 1.28Install guide
helm≥ 3.12brew install helm
ansible≥ 2.15pip3 install ansible
sshanyPre-installed on macOS/Linux
ToolUse
k9sTerminal-based Kubernetes UI
jqJSON parsing for API responses
yqYAML processing
virtctlHarvester VM management (from KubeVirt)
# macOS via Homebrew
brew install kubectl helm ansible k9s jq yq

# virtctl — download binary matching your Harvester version
VERSION=v1.7.1
curl -Lo virtctl https://github.com/kubevirt/kubevirt/releases/download/${VERSION}/virtctl-${VERSION}-darwin-amd64
chmod +x virtctl
sudo mv virtctl /usr/local/bin/

Ansible Inventory Pre-Work

The enclave repo uses Ansible for configuration management. Prepare your inventory before Day 1:

# Ansible/hosts
[InfraNodesPhysical]
nuc-00 ansible_host=10.10.12.10

[InfraNodesVirtualMachines]
nuc-00-01 ansible_host=10.10.12.8
nuc-00-02 ansible_host=10.10.12.9
nuc-00-03 ansible_host=10.10.12.93

[HarvesterEdge]
nuc-01 ansible_host=10.10.12.101
nuc-02 ansible_host=10.10.12.102
nuc-03 ansible_host=10.10.12.103

[all:vars]
ansible_user=mansible
ansible_become=true
ansible_python_interpreter=/usr/bin/python3
ansible_ssh_private_key_file=~/.ssh/id_ed25519

Generate an SSH key pair if you don't have one:

ssh-keygen -t ed25519 -C "enclave-admin" -f ~/.ssh/id_ed25519

PXE Boot Assets

nuc-00 will serve PXE boot for the Harvester nodes. Collect these during Day 0:

  1. Harvester ISO — will be mounted or extracted on nuc-00's Apache root
  2. IPXE or PXELINUX — provided by the syslinux package on openSUSE Leap
  3. Harvester iPXE config — from the Harvester documentation (modify IP addresses for your subnet)

Sample iPXE boot script (customize IPs):

#!ipxe
kernel http://10.10.12.10/harvester/vmlinuz \
ip=dhcp \
net.ifnames=1 \
rd.cos.disable \
rd.noverifyssl \
console=tty1 \
root=live:http://10.10.12.10/harvester/rootfs.squashfs \
harvester.install.automatic=true \
harvester.install.config_url=http://10.10.12.10/harvester/config-nuc-01.yaml
initrd http://10.10.12.10/harvester/initrd
boot

Helm Chart Sources

The following Helm repos are needed. Pull them in advance if working air-gapped:

# cert-manager
helm repo add jetstack https://charts.jetstack.io

# Rancher (RGS channel)
helm repo add rancher-prime https://charts.rancher.com/server-charts/prime

helm repo update

To pre-pull charts for offline use:

helm pull jetstack/cert-manager --version v1.14.0 --destination ./helm-cache/
helm pull rancher-prime/rancher --destination ./helm-cache/

Carbide License & Credentials

Contact your Rancher Government Solutions team to request your Carbide license key and registry credentials (HAULER_USER / HAULER_PASSWORD). You'll need these for the Hauler & Carbide Setup step.

Registry endpoint: rgcrprod.azurecr.us

Container Image Pre-Pull (Air Gap)

For air-gapped deployments, use Hauler to mirror RGS Carbide images to a local registry on nuc-00. Full setup is covered in Hauler & Carbide Setup. The products and versions used in this enclave:

ProductVersion
Rancher Managerv2.13.3
RKE2v1.35.2+rke2r1
NeuVectorv5.4.9
# Install hauler
curl -sfL https://get.hauler.dev | bash

# Authenticate and sync products
hauler login rgcrprod.azurecr.us -u $HAULER_USER -p $HAULER_PASSWORD
hauler store sync --products rancher=v2.13.3 --platform linux/amd64

Day 0 Checklist

  • openSUSE Leap 15.5 ISO downloaded and checksum verified
  • Harvester v1.7.1 ISO downloaded and checksum verified
  • Workstation tools installed: kubectl, helm, ansible, k9s
  • SSH key pair generated
  • Ansible inventory stub created
  • Helm chart repos added (or charts pre-pulled)
  • PXE boot scripts drafted with correct IPs
  • IP address plan finalized (see Network Planning)
  • Hardware assembled and powered on (see Hardware)
  • Carbide license and registry credentials obtained from RGS
  • Hauler tool installed on nuc-00 (or workstation for pre-staging)